Oil mist is created when oil lubricates moving parts in machinery. It breaks down into droplets that float in the air and can be breathed in by employees. It can also settle on surfaces, causing damage and making cleanups more difficult. It can even be a fire hazard.
An oil mist collector is an essential piece of equipment in many machine shops to protect employees’ health and keep facilities clean. They are used to remove the harmful particles from the air during machining, grinding, turning, metalworking and more. The best way to minimize these hazards is to prevent them altogether with a well-designed and efficient oil mist collection system.
There are a few different types of oil mist collectors available on the market to help you keep your shop safe. An electrostatic precipitator, for example, uses static electricity to collect the oils and coolants from the air and bind them with charged particles that are collected in an ionizing chamber. However, this type of mist collector isn’t designed to handle dry smoke or dust and can become coated with oil/coolant over time, which reduces its efficiency.
Another option is an adsorption/desorption air purifier, which combines adsorption and desorption technologies to reduce the amount of oil or coolant that is discharged into the atmosphere. This system filters the air through a stainless-steel woven mesh that traps the oil mist and can be cleaned and reused. It can also be filtered to separate out iron chips, which can cause damage and disrupt the workings of the air purifier.
A third option is a deep-load fiber bed filter, which progressively captures the particles and drains them by gravity into a central sump. These are also known as a wet or damp oil mist collector because they operate using a system that resembles an industrial air compressor. This system produces less heat and is a good choice for continuous operation in high-airflow applications.
When choosing an oil mist collector, it’s important to consider the size of your shop and the capacity of your machine tools to determine how much filtration you will need. Ideally, you should choose a system that offers source capture to minimize your maintenance costs by capturing the mist where it originates before it can reach other areas of the shop. Additionally, you should look for a low noise level and an easy-to-maintain design to ensure that your employees stay safe and comfortable while minimizing operational costs. SysTech can help you find the best oil mist collector for your specific application. Contact us today for a consultation. We are a full-service manufacturer of quality industrial air handling systems and can provide you with the right system to meet your needs. Our team is dedicated to your success! We have over 40 years of experience and will work with you to find the ideal solution. Give us a call or fill out our online form to learn more about what we can do for you. off line cooling system